EMERALD CRITICAL POWER SERIES

ES-001

UPS & Battery Systems Guide

A practical guide to UPS selection, battery runtime, bypass arrangements and critical load protection.

Guide Introduction

At Emerald, we don't just supply UPS equipment - we help organisations plan, install and maintain resilient critical power infrastructure.

This guide provides practical guidance for understanding UPS systems, battery autonomy, bypass arrangements and key design considerations before selecting a solution.

This guide is for preliminary guidance only and does not replace a site assessment, manufacturer data, SANS requirements or final technical review.

1. What is a UPS?

UPS stands for Uninterruptible Power Supply. A UPS protects critical loads from power interruptions by supplying backup energy when the incoming electrical supply fails or falls outside acceptable limits.

In many installations the UPS bridges the outage gap until a standby generator starts, stabilises and accepts load. In smaller systems it may provide enough runtime for controlled shutdown. Depending on the UPS type, it can also provide voltage regulation and power quality protection for sensitive equipment.

2. Common UPS Types

Offline / Standby UPS

Typical use
Workstations, small electronics and basic backup requirements.
Advantages
Simple, compact and cost effective for non-critical loads.
Limitations
Limited power conditioning and transfer time during supply disturbance.

Line Interactive UPS

Typical use
Network equipment, small server loads and sites with minor voltage variation.
Advantages
Improved voltage regulation and good value for smaller critical loads.
Limitations
Not ideal for high-availability or sensitive mission-critical infrastructure.

Online Double Conversion UPS

Typical use
Server rooms, medical systems, industrial control, security and business-critical systems.
Advantages
Continuous power conditioning, no transfer interruption and strong load protection.
Limitations
Higher cost, thermal management requirements and regular maintenance planning.

Modular Online UPS

Typical use
Scalable critical power environments and facilities expecting load growth.
Advantages
Scalable capacity, improved maintainability and potential redundancy options.
Limitations
Requires careful module, battery and bypass design.

3. Sizing a UPS

UPS sizing should be based on the real load, the apparent load, the load power factor, required design margin and future expansion. Critical loads should be separated from non-critical loads so the UPS is not oversized around equipment that does not require battery-backed protection.

kW represents real power used by the equipment. kVA represents apparent power that the UPS must be capable of supplying. The relationship depends on power factor.

kVA = kW / PF
Amps single phase = kVA x 1000 / V
Amps three phase = kVA x 1000 / (sqrt(3) x V)

A practical design should allow spare capacity for load growth, battery charging, bypass arrangements, upstream protection and manufacturer-specific input current.

4. Battery Runtime and Autonomy

Battery runtime depends on connected load, battery size, battery condition, battery age, ambient temperature and discharge rate. The Ah rating alone is not enough to confirm UPS autonomy because most batteries are rated at long discharge periods, while UPS applications often require high-rate discharge.

Runtime must be checked against manufacturer discharge tables at the required end voltage and discharge current. This is especially important for VRLA batteries in short-runtime UPS applications.

Battery blocks
Battery strings
DC bus voltage
Battery capacity
Depth of discharge
Battery age and temperature

5. Battery Technologies

VRLA / AGM

Typical use
Traditional UPS battery cabinets and short-to-medium autonomy.
Advantages
Widely available, proven and cost effective.
Limitations
Sensitive to temperature, ageing and high-rate discharge.
Maintenance
Regular visual checks, impedance testing and replacement planning.

Gel

Typical use
Applications needing sealed lead-acid storage with improved deep-cycle behaviour.
Advantages
Lower maintenance and better tolerance to some cycling applications.
Limitations
Charge control is important and high-rate UPS performance must be verified.
Maintenance
Check charger settings, temperature and periodic capacity indicators.

Lithium 48V

Typical use
Modern smaller UPS, telecoms and modular energy storage arrangements.
Advantages
Higher usable capacity, lower weight and longer cycle life.
Limitations
Requires compatible BMS, protection and manufacturer approval.
Maintenance
Monitor BMS alarms, firmware, state of health and environment.

Lithium HV

Typical use
Larger UPS or hybrid power systems with high-voltage battery architecture.
Advantages
High energy density, improved runtime performance and advanced monitoring.
Limitations
Requires system-level design coordination and approved equipment compatibility.
Maintenance
Review BMS data, safety systems, isolation and manufacturer procedures.

6. Bypass Arrangements

UPS bypass arrangements allow critical loads to be supplied while the UPS is overloaded, faulted, serviced or isolated. Common arrangements include static bypass, internal maintenance bypass and external wraparound bypass panels.

Bypass sequencing is critical because incorrect switching can drop the load, backfeed equipment or create unsafe operating conditions. Bypass design must be clearly labelled and coordinated with upstream and downstream protection.

Bypass switching should only be performed by competent personnel following approved procedures.

7. Generator and UPS Compatibility

A standby generator must be able to support the UPS rectifier input, battery charging demand and nonlinear load behaviour. Compatibility depends on UPS input current, harmonic performance, load steps, generator AVR response and allowable voltage and frequency variation.

Generator oversizing may be required for some UPS systems, especially where large battery chargers, high step loads or older rectifier technologies are present. Final compatibility should be confirmed using UPS and generator manufacturer data.

8. Installation Considerations

UPS room access
Ventilation
Battery cabinet location
Cable routes
Protection devices
Earthing
Isolation
Labelling
Floor loading
Maintenance access

9. Maintenance and Lifecycle

UPS systems require planned maintenance to remain reliable. Preventative maintenance should include visual inspection, alarm review, battery checks, ventilation checks, load testing where appropriate and review of event logs.

Lifecycle planning should include capacitor and fan replacement intervals, firmware or alarm checks, battery replacement budgets, monitoring and periodic review of the connected load profile.

10. Common UPS Design Mistakes

Sizing only from breaker rating
Ignoring power factor
Ignoring future load growth
Not allowing for battery charging
Poor bypass arrangements
No maintenance access
Inadequate ventilation
No load profile
No battery replacement plan

11. When to Speak to a Critical Power Specialist

If your UPS supports business-critical systems, server rooms, production equipment, medical systems, network infrastructure or security systems, the design should be reviewed by an experienced Critical Power Specialist before procurement.

Speak to a Critical Power Specialist

Disclaimer and Copyright

This guide is provided for general technical guidance only. Final UPS selection, battery sizing, protection, cable sizing and installation requirements must be confirmed against manufacturer data, SANS 10142, site conditions and applicable regulations.

Critical Power Support

Need help selecting a UPS system?

Emerald's Critical Power Specialists can assist with UPS sizing, battery runtime planning, bypass arrangements, generator compatibility, installation and maintenance planning.